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Using Miniature Lamps

General

Strip wires EXTREMELY gently!  Cut the wire longer than you need it to be if you are not confident that you can strip the wire without cutting it off on the first try.  Practice on the end of the wire before you cut it short.  You may have noticed that wire insulation sometimes stretches - sometimes quite a bit!  When it finally cuts, you have two strands left.  Bummer, isn't it?  So practicing isn't such a corny idea even if you have been stripping wires for years.

For flickering firebox, mars lights, and other similar variable brightness effects, temporarily hook up resistors and lamps being extremely careful that nothing touches or shorts out.  Do this until you are sure you are satisfied with the brightness.

RECOMMENDATION 12-1:  Don't use LED's.

LED's have the appeal of lasting "forever" when compared to a lightbulb.  As much as I love LED's, I've been hesitant to use them for firebox and special headlight effects because they have stiff, uninsulated leads.  Grain of wheat and rice bulbs have, black (generally), insulated leads and are therefore easier and quicker to install.

I recently forced myself to use LED's in one loco.  No doubt about it, not fun.

Even more recently, I bought a fresh pack of Circuitronics bulbs from my local train store.  Do you know what the package says on it?  "10,000 hours."  No wonder I have never had one burn out.  Forget the LED's and stick with the Circuitronics minature bulbs.  They come clear, red, green, and yellow.

RECOMMENDATION 12-2:  Put Special Effect Bulb Resistors in the Tender.

The boiler of most locomotives is crowded enough.  If you are using firebox or special headlight effects and need the obligatory resistor shown below and in decoder manufacturer's instructions and will be putting the decoder in the tender, put the resistors for these special effects in the tender.  Usually the tender has more space.  Make your life easier!

Using a Grain of Rice Bulb

Resistor Needed When Using a 1.5V Grain of Rice Bulb 
. . . 15mA . .
8V . . . . .
10.5V N . . . .
12.9V HO . 768(560+100+100, 560+220) . .
14V . . . . .
16V . . . . .
17.6V G . . . .
20V . . . . .
22V . . . . .
24V . . . . .

 

Rear Headlight

FLICKERING FIREBOX

As a steam photographer, I always considered it a bonus if I happened to get a bit of flame in the picture. The flicker adds drama to these living machines. Now that our models can have this dynamic element too, we have another reason why modelling steam is better than diesel!  Okay, so  model steam locomotives are often finicky.  They are just being prototypical!

Just so you my perspective and take them into account while reading my comments, here's my personal preferences for firebox flicker.

I figure you should easily see it when looking beneath the cab floor at night.  Perhaps you see it reflecting off some of the parts underneath the locomotive.  Also visible through the small holes in the firebox doors.  During the day, it should be visible when looking directly under the cab floor only.

On a full size locomotive, the cab floor is at or higher than the eye level of most people. On model trains, is more like waist level.  The viewing angle, if modeled exactly, would be rather shallow.

So I use my bulbs with the lowest value resistor to make the flicker visible without too much effort.

Firebox brightness and appearance are largely a matter of taste. So the resistor values specified are the minimum you should use.  You might want to purchase the next two or three higher standard values, which I will list.  You can try them if you prefer a dimmer flicker.  Temporarily make your being extremely careful that nothing touches or shorts out and smokes your new toy.   Do this until you are sure you are satisfied with the brightness.

Also, if you use a bulb different then the one I used, it may act differently even if it's voltage and current ratings are the same as mine.

Flickering Firebox - 1 Lamp, 1 Circuit:

Your typical flickering firebox circuit.  R2 should be about 22 ohms for HO installations and most grain of wheat bulbs.  Other values you may want to try if too bright are 27 ohms, 33 ohms, or 39 ohms.

Radio Shack's 12V precolored GOW bulbs don't seem to work too well for flickering firebox - at least not with decoders that don't provide a low keep alive voltage.  The filaments hardly get warm in this situation.  The bulbs light fine with steady voltage applied.

Flickering Firebox - 2 lamps, 2 Circuits:

Zana of Digitrax suggested that I might like the effect of two flickering firebox function outputs.  How could I resist anything that would make the fire dance around instead of simply pulsating randomly would be a plus?

Radio Shack's 12V precolored GOW bulbs don't seem to work too well for flickering firebox - at least not with decoders that don't provide a low keep alive voltage.  The filaments hardly get warm in this situation.  The bulbs light fine with steady voltage applied. 

Flickering Firebox - 3 Lamps, 2 Circuits:

You can use the 6V Radio Shack precolored bulbs with a large dropping resistor.  But why throw away 6V when it could be lighting another 6V lamp?  A pack of bulbs, which includes a red, yellow, and green lamp, cost about the same as one GOW bulb.  The lamps are Radio Shack P/N 272-1098 rated for 60mA.  R1 should be 22 ohms or larger for HO installations.  Other values you may want to try if too bright are 27 ohms, 33 ohms, or 39 ohms.

The single lamp could be a grain of rice bulb and used for the synchronized flickering firebox.  This feature is available in Soundtraxx modules.  It brightens when the sound of coal being shoveled into the firebox sound is being generated and the firebox doors would be open.  Grain of rice bulbs are about 1.5 volt at about 15mA.  R2 should be 730 ohms for HO installations.  You can't buy a 730, but you can buy a 750.  Any combination that totals 700 or so will probably work fine for you.

Flickering Firebox - 2 Lamps, 1 Circuit:

You can use the 6V Radio Shack precolored bulbs with a large dropping resistor.  But why throw away 6V when it could be lighting another 6V lamp?  A pack of bulbs, which includes a red, yellow, and green lamp, cost about the same as one GOW bulb.  The lamps are Radio Shack P/N 272-1098 rated for 60mA.  R1 should be 22 ohms or larger for HO installations.  Other values you may want to try if too bright are 27 ohms, 33 ohms, or 39 ohms.

Flickering Firebox - 4 Lamps, 2 Circuits:

Why not indulge in a little overkill?  So I created the four bulb circuit. It gets a little crowded, but it sure looks good!  This circuit probably isn't appropriate for those wishing to use synchronized flickering firebox.   The lamps are Radio Shack P/N 272-1098 rated for 60mA.  R1 should be 22 ohms or larger for HO installations.  Other values you may want to try if too bright are 27 ohms, 33 ohms, or 39 ohms.

Mars Light

When using an HO locomotive and a grain of wheat bulb, DCC manufacturers leave it up to you as to the value of R2.  I recommend you use the lowest value they suggest.  For Digitrax, that is 22 ohms.  This makes the Mars light as bright as possible.  Using the default decoder values for mars light brightness, I think you will agree, if anything at all, it's not bright enough!  For Digitrax, see their manual on CV 62.  You will be able to make the mars light brighter.

RECOMMENDATION 12-3: Lighting Passenger Cars

Considerations of Using Lighted Passenger Cars:

Be sure if you are using lighted passenger cars, that reversing sections are longer than the longest train you will be running. You have probably heard that if a train is entering a reversing section at the same time as one is leaving, this will cause a short and shut the booster down. A lighted passenger car will do the same thing. So make sure your reversing sections are long enough.

How many passenger cars can be run on DCC?

If you only have a dozen or less passenger cars, you probably don't need to worry much about the load the passenger cars will be putting on the booster(s). However, should you be so fortunate to have many more than that, the math is simple.

Booster current (usually 3.5 or 5 A) - the load of the locomotives (usually approx 3/4 A) - (# of lit cars x their current draw (maybe .2A))

My estimates above should be a bit on the high side.

Definitely buy the 5A boosters. You can even buy the 8A boosters, but I don't recommend them for HO or smaller unless you really need to. Instead, break the layout into smaller sections that can be handled by a 5A booster. Note: Idle locomotives only may draw .2A or less. Idle, lights off, and no sound, definitely less.

Do you want every car lit?

Or only those part of an active train, or soon to be active. If you want them off, you may want to go as far as putting a decoder into each car. That's convienent, if not inexpensive. You could hook them the cars to save money on decoders, but I find that wires between cars are a fair amount of trouble. If you can afford decoders, I'd go that way.

Or you could park them on tracks in a yard or whatever and use a toggle switch to kill the power to that track.

You should figure out how much current your cars will draw. I haven't done a lighted passenger car yet, but I suspect the average modeler would want it dimmer than the average toy passenger cars that I had when I was a kid. So light a car any way you want that gives you the desired effect and measure how much power it draws at about 14V.

What if I don't want to use a decoder?

You, for the most part, can simply run a lighted passenger car directly from the DCC track! In HO and smaller, it's that simple!

Those running O or G, may want to use 19V LGB lightbulbs; if you can find them. Or you can use 14V bulbs and put resistors in series with them. To figure the resistor value = (19V[track voltage]-14V[bulb voltage])/0.06A[bulb amperage] = 83 ohms. Use any standard value from 82 ohms to 100 ohms should work fine. The wattage rating of the resistor needs to be 1/2 watt.

If you want to use 12V or lower voltage bulbs and want something that will keep the lights from flickering when you hit a dirty spot, use the 12V power supply circuit described below.

RECOMMENDATION 12-4: 12V Power Supply Circuit - Millions of Uses!

Do you need a circuit that will power sound systems, light cars, anything you can think of, from DCC or 12VAC? Here it is, in this example, it is used to power a sound system. It consists of Z1, C3, C4, C5, and usually a 7812 voltage regulator. The red and black wires have the 12VDC on them. This circuit can produce up to one amp.

C4 and C5 are 0.01uF capacitors rated at typically 50V - they are common. Z1 is rated at 1A and 50V - also common. C3 is usually rated at 25V and for starters, is a 1000uF capacitor.

There are a lot of variations on this circuit.

This is very compact and can fit in a Z-scale car if you are determined enough. There are many ways to make it smaller. Many of your uses don't draw anywhere near one amp. Therefore, you can forget putting a heatsink on the voltage regulator. Another way to make the circuit smaller is use components that are rated closer to the voltage you will be applying to the circuit. For example, C4 and C5 can be gotten in 25V and sometimes lower voltage ratings. C3 can definitely be gotten in 16V ratings. Don't worry about Z1. It's size isn't affected by applied voltage.

There are few cautions I must give you.

1. If you are running this from a 12V transformer: You probably aren't concerned about size. So use 25V or higher components. Without getting into the technical details, a 12V transformer, usually puts out, as far as these components are concerned, almost 18V. Note: With DCC, this isn't an issue.

2. If the voltage rating of C3 is below the applied voltage IT WILL EXPLODE: Got your attention, did I? There is a safety margin built into these devices. But if you apply too much voltage to C3, an electrolytic capacitor, IT WILL EXPLODE WITH INJURY, ESPECIALLY TO YOUR EYES, POSSIBLE.

3. If you hook up C3 backwards, IT WILL EXPLODE regardless of whether you applied too much voltage or not.

So whatever you do, don't undersize C3. It's okay to have it just big enough, but don't make it too small. Also consider whether you will be taking your car with this circuit in it to another layout running a higher voltage.

Another size choice you can make is using a lower value of capacitance for C3. If you are running the circuit off of 12VAC and you want an amp, use the 1000uF capacitor. But at DCC frequencies, a smaller capacitor can still produce an amp. If you are putting this inside a car, you probably don't need anywhere close to an amp. So you can probably use a 100uF or a 47uF or maybe even a 22uF or a 10uF and get the results you want.

On the other hand, the larger the value of C3, the more immune the circuit will be to dirty track. In that case, you may want to stick with the 1000uF or go up to 2200uF, 3300uF or larger. Larger values, especially when you are drawing much less than an amp, may allow something, like lights or a sound system, to stay on for a few seconds upon loosing DCC power. Maybe you want that.

The voltage regulator shown is a 12V one, but you can get them in other voltages as well from the same company you would buy the 12V regulator from.

SUGGESTION 12-5: How to Get 1.5VAC to Run Grain of Rice Bulbs

This has nothing to do with DCC. Call this one a bonus.

1.5V is somewhat of problem to get. Common voltage regulators don't go this low. Modelers have come up with some interesting ways to get 1.5V. Because they often had some sort of drawback, I came up with my own way of doing it. It's simple!

This idea works great and is easy to implement in countries using 120VAC out of the wall or approximately that amount. This idea can still be used in other countries, but it's ease of implementation will depend on what voltage transformers are available.

ONLY do this if you FULLY understand what I am talking about. If not, get with an electronics friend of yours to help you out. Before putting this circuit into operation, test it with a voltage meter connected by clips. DO NOT be touching any of the wires with your fingers when testing it. FAILURE TO HEED MY WARNINGS COULD BE FATAL.

What I am about to suggest is common. It's how power gets from a power plant to your house - through the use of multiple transformers. However, even if you have done electronics projects before, you may have never hooked multiple transformers together. So this may seem odd or confusing to you. If it is, DO NOT DO IT. IT COULD KILL YOU if hooked up wrong.

Here's the idea. Take two transformers, each with 120V in, and 12.6V out. Each has a voltage transformation ratio of less than 10.

1. With a fuse and a switch, wire the first one up so you can plug it in the wall. You will get 12.6VAC out.

2. Take the second transformer. Instead of connecting it's wires that are labelled 120V to 120V, connect them to the 12.6VAC of the first transformer. You will get about 1.3VAC!

Note: You could have one transformer putting out 12.6VAC. You could run this 12.6VAC around your layout. You could then have a small transformer in each town to produce the 1.3VAC to light that town. Or you could just run the 1.3VAC around your layout. Which way to do it, is up to you and what you are modeling.

If you are in a 110/120V country, T1 and T2 should be 120V:12.6V transformers. In a 220/240V country, T1 should be a 220:25.2V transformer. T2 should be a 220:12.6V transformer or the nearest equivalent. The fuse, F1 should be no larger than ¼ amp.

Using Lamps and LEDs with Dropping Resistors.

If you are using a 1.5V lamp or a LED, you will need a series dropping resistor. Here are the equations for computing the values for that resistor.

These equations have a lot of uses. It is not the purpose here to describe all those uses. The intent is to provide the equations for those that know how to use them. I do provide two common and useful examples below.

  Where:
VPS
VL
VD
IL
R
W

is voltage provided by power source.
is the voltage rating of the lamp or LED.
is the forward voltage drop of a diode if used.
is the nominal current in amps for lamp.
value found for resistor in ohms.
wattage value found for resistor
 

The term VD is 0.7V if you are using a series protection diode. Otherwise it is 0V.
The term IL is the nominal operating current in amps. If 20mA, then use 0.02. If 100mA, then use 0.1.
The term VL is the nominal operating voltage of the bulb or LED. The nominal operating voltage for an LED is typically 2.6V. Blue LEDs are typically 3.7V.

You will find that resistors are not typically available in every possible value. Therefore, use the commercially available value that is close to or higher than the value you calculated.

In determining the wattage of the resistor, use the value for R that you decided to buy. Once you determine the wattage, use a resistor with a wattage rating that is higher than the value you calculated.

See the two circuits below for examples.

Using a grain-of-rice light bulb in a locomotive.

You will need a voltage-dropping resistor in series with grain-of-rice bulb. Use the equation above. For HO:

VPS = 13V
VL = 1.5V
VD = 0 (since you have no diode)
IL = 15mA = 0.015A
R = 767 ohms. You can use XXX ohms from Radio Shack.
Using a 100 and 680 from Radio Shack in series, W computes to be 0.165. Use a ¼W resistor or larger. Radio Shack has a better selection of ½W resistors.

Using an LED to indicate to DCC track power on.

You will need a voltage-dropping resistor in series with the LED. You will also need a reverse polarity protection diode.

VPS = 14.4V
VL = 2.6V
VD = 0.7V
IL = 20mA = 0.02A
R = 555 ohms. You can use 560 ohms from Radio Shack.
Using a 560 from Radio Shack, W computes to be 0.224. Use a 1/4W resistor or larger. Radio Shack has 560 available in ½W size. Use that.

 

 

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